Manufacturing

Custom Manufacturing for When Reliability Matters

When it comes to critical medical device designs that others find difficult to manufacture, Flexan can handle it. We attentively control the entire process in our manufacturing facilities in the U.S. and China — from developing custom compounds and mixing proprietary formulas in our lab through to component manufacturing, device assembling and final inspection for dock-to-stock delivery. No detail is too small to be considered.

We optimize our processes and provide your team with access to our technical expertise and industry experience. For more than 70 years, we have proven our ability to manufacture complex parts time after time. We endeavor to do whatever it takes to make your part operate at peak performance for your application.

Our strength comes from our desire to ensure reliable manufacturability in producing custom devices by working closely with each client. All of this is achieved while delivering end-to-end solutions effectively and efficiently without sacrificing our commitment to your quality standards. With a deployment of the principles of Lean Six Sigma in everything we do, Flexan is your trusted strategic sourcing partner for optimal custom manufacturing solutions.

What We Provide

Custom Manufacturing

Nearshoring Solutions

Liquid Injection Molding (LIM)

Silicone and Thermoplastic Extrusion

New Product Introductions / New Product Development

Design for Manufacturing

Custom Rubber Compounding

Prototyping

Tool Design and Build

Assembly and Kitting

Quality Assurance

Packaging

Molding

Flexan specializes in producing custom-molded, polymer components for implantable and disposable medical devices.

Extrusion

With our expertise, we are well positioned to meet the high-quality, tight-tolerance extrusion tubing requirements of our customers.

Packaging

We leverage decades of medical device manufacturing expertise to develop reliable packaging options for your products.

Assembly

Our assembly operations range from custom hand to fully automated robotics to ensure the highest levels of repeatability are achieved in our device assembly.

Supply Chain Management

Our team of experienced supply chain leaders work closely with our clients and suppliers to develop and promote lean supply chains.